Slips, Trips and Falls at Auto Dealerships: The Hazards Hiding in Plain Sight
Oil on the shop floor gets attention. The extension cord across a walkway, curled floor mat, loose air hose or box sitting in an aisle may not. OSHA does not make that distinction.
Some dealership hazards announce themselves. A vehicle six feet in the air on a lift tends to get your attention.
The hazards that cause somebody to slip, trip or fall are usually less dramatic. A little oil on the floor. An air hose stretched across a bay. A curled entrance mat. A parts box left in a walkway. Water tracked through the service drive on a rainy morning.
Because these conditions are ordinary, people get used to walking around them. That is exactly why they deserve management attention.
1.Housekeeping Is an OSHA Requirement, Not Just a Cleanliness Issue
OSHA's Walking-Working Surfaces standard requires places of employment, passageways, storerooms, service rooms and walking-working surfaces to be kept clean, orderly and sanitary. It also requires walking-working surfaces to be maintained free of hazards such as leaks and spills.
In a dealership, housekeeping is therefore more than making the shop look professional. A hose, extension cord, discarded part, empty box or piece of equipment sitting where employees walk can become a compliance issue and an injury waiting to happen.
2.Oil and Water Are the Obvious Ones, but They Still Get Missed
OSHA requires workroom floors to be maintained in a clean and, to the extent feasible, dry condition.
That sounds simple until you apply it to an automotive service department. Vehicles leak. Technicians work with fluids. Detail departments use water. Rain comes through open overhead doors and gets tracked into customer and employee areas.
The answer is having a system for identifying wet or contaminated areas, cleaning them promptly and protecting people from the hazard until the condition is corrected.
3.Hoses and Cords Have an Amazing Ability to Find Feet
Dealership service work depends on equipment that comes with hoses and cords. The problem starts when the shortest route between the equipment and the job is also the route employees use to walk through the shop.
OSHA requires safe access and egress to and from walking-working surfaces and requires surfaces to be kept free of hazards.
Good management does not rely on employees remembering to step over the same hose fifty times a day. Route it differently, retract it, move the equipment or otherwise get it out of the normal travel path whenever practical.
4.Parts Departments Create Their Own Trip Hazards
Deliveries arrive. Parts get staged for technicians. Cardboard accumulates. Somebody puts a box down "for a minute" and it stays there until tomorrow.
OSHA requires walking-working surfaces to be inspected regularly and as necessary, maintained in a safe condition and corrected when hazardous conditions are found.
Give staged material a place that is not an aisle. If the dealership does not decide where temporary items belong, the floor usually makes the decision for you.
5.Entrance Mats Can Solve One Problem and Create Another
Floor mats are useful for controlling water at entrances and service-drive doors. They can also become trip hazards when they move or deteriorate.
OSHA does not prescribe one particular method for installing ordinary entrance mats. It does, however, require walking-working areas to remain safe and orderly.
Look at the mat the way an employee carrying a box would encounter it, not the way somebody standing still and inspecting it would. A small raised edge becomes a much bigger problem when the person cannot see their feet.
6.Parking Lots and Service Drives Count Too
Walking-working surfaces are not limited to the shop floor. OSHA's definition is broad and includes surfaces employees walk on or use to gain access to workplace locations.
At a dealership, employees routinely move between buildings, parking areas, inventory lots and service drives. Those routes deserve the same kind of attention as indoor aisles.
A pothole everybody knows to step around is still a pothole. Familiarity does not repair it.
7.Stairs and Ladders Are Where a Trip Can Become a Real Fall
Same-level slips and trips are only part of the picture. OSHA's Walking-Working Surfaces rules also address stairs, ladders, elevated surfaces and fall protection.
Parts and storage areas are worth special attention. If employees routinely stand on chairs, buckets, shelving or whatever else is handy to reach inventory, the dealership has created a predictable problem.
Provide the right access equipment, keep it in good condition and make it convenient enough that employees will actually use it.
8.Fix It, or Keep People Away From It Until You Can
OSHA requires hazardous conditions on walking-working surfaces to be corrected or repaired before employees use the surface again.
If the condition cannot be corrected immediately, OSHA requires the hazard to be guarded so employees do not use the affected surface until it is repaired.
A work order does not make the hazard disappear. Management still has to deal with employee exposure while the permanent repair is pending.
9.Make Spill Cleanup Somebody's Job
"Somebody should clean that up" is not a spill-response procedure.
Employees should know what they are expected to do when they discover a spill. Depending on the material and the employee's training, that may mean cleaning it up, reporting it immediately or securing the area until somebody qualified can respond.
The important part is eliminating the period where everyone sees the hazard and nobody owns it.
10.Inspect the Facility Like You Have Never Seen It Before
OSHA requires walking-working surfaces to be inspected regularly and as necessary.
The challenge is that people stop seeing familiar conditions. The hose has always been there. The concrete has been cracked for years. Everybody knows not to use that stair. The mat always curls up when it rains.
Those sentences should make a manager nervous.
Walk the dealership occasionally with one purpose: look only at where people put their feet. Follow the route from the employee parking area to the building. Walk through service, parts and detail. Look at stairs, aisles, mats, cords, hoses and transitions between surfaces.
You will probably find something you have walked past a hundred times.
The Bigger Picture
Slips, trips and falls are not complicated hazards. That may be why they are so easy to tolerate.
Nobody needs a sophisticated risk assessment to recognize oil on the floor, a box in an aisle or a hose across a walkway. What dealerships need is a habit of correcting those conditions before everyone becomes accustomed to them.
Clean it up. Move it. Repair it. Guard it until it can be repaired.
Sometimes compliance really is that straightforward.